A reliable roof equipment platform system is key for ensuring the safety and functionality of the rooftop. This safety isn’t just limited to HVAC units, generators, and solar panels, but also for employees working on the rooftop. The idea behind roof equipment platform systems is to provide a stable base for heavy equipment, protect the roof surface, and ensure that maintenance can be carried out safely.
An industry study suggests that the demand for robust platform systems is expected to rise significantly, especially due to the rising number of seismic and weather anomalies being seen all over the globe. In 2017, the market value for flat roofing systems stood at $49 billion. By 2026, this is expected to rise to $64.72 billion.
But why is that so, and what makes them so reliable? What are the essential components that make roof equipment platform systems suitable for your roof? Let’s take a closer look at seven essential components therein.
1. Base Supports
Base supports are the foundation of any roof equipment platform system. They distribute the weight of the equipment evenly across the roof, preventing damage and ensuring stability.
High-quality base supports are typically made from durable materials like galvanized steel or aluminum, offering excellent strength and corrosion resistance. Furthermore, adjustable base supports can accommodate roof slopes and irregularities, ensuring a level platform.
Ensuring proper load distribution, these base supports prevent point loading, which can damage the roof membrane. It also eliminates the risk of disbalance, reducing stress on the roof and ensuring stability for equipment and people.
2. Platform Decking
Platform decking forms the surface of the roof equipment platform, providing a stable and accessible area for equipment and personnel. Here is a table showcasing the different materials and their properties.
|
Decking Material |
Durability |
Slip Resistance |
Maintenance |
|
Aluminum |
High |
Moderate |
Low |
|
Fiberglass |
Very High |
High |
Very Low |
|
Steel Grating |
High |
High |
Moderate |
|
Wood |
Moderate |
Moderate |
High |
|
Plastic (HDPE) |
High |
High |
Low |
Ideally, the decking should be made from materials that offer a high load-bearing capacity, slip resistance, and minimal maintenance requirements. Fiberglass, for example, is both strong and slip-resistant, making it an excellent choice for platform decking.
3. Guardrails and Safety Rails
Safety is paramount on rooftop platforms, making guardrails and safety rails essential components. These rails protect personnel from falls and ensure compliance with safety regulations. Key benefits of guard rails include:
- Fall Protection: Guardrails provide a physical barrier, preventing accidental falls from the platform.
- Compliance: They help meet OSHA (Occupational Safety and Health Administration) requirements for rooftop safety.
- Durability: Made from materials like galvanized steel, guardrails are designed to withstand harsh weather conditions and climate.
Guardrails from PHP Systems/Design are built to provide reliable fall protection, ensuring the safety of maintenance personnel and compliance with safety standards.
4. Seismic Bracing
In earthquake-prone areas, seismic bracing is a critical component of roof equipment platforms. These braces ensure that the platform remains stable during seismic events, protecting both the equipment and the roof structure.
These braces absorb and dissipate seismic energy, reducing the impact on the platform. Furthermore, the flexible design allows for movement during an earthquake without compromising the integrity of the platform.
A reliable bracing mechanism must be able to meet local and international seismic standards for building safety, meaning that there is no one-size-fits-all solution here. Each brace must be manufactured based on where the property is located.
5. Weatherproofing
Weatherproofing components protect the platform system and equipment from harsh weather conditions, including rain, snow, and UV radiation. Effective weatherproofing extends the lifespan of the platform and reduces maintenance costs.
Protective coatings, such as powder coatings, prevent corrosion and weather damage on the systems. Coupled with proper drainage systems, they ensure that water does not accumulate on the platform, preventing rust and structural damage.
Furthermore, the materials used or the coating on it must be resistant to UV radiation to prevent degradation from prolonged sun exposure. Weatherproofing solutions from PHP Systems/Design ensure that their platforms can withstand various weather conditions, maintaining their integrity and performance over time.
6. Load-Bearing Framework
The framework of the platform must support not only the weight of the equipment but also the additional loads from maintenance personnel and environmental factors. Here is a table showcasing the typical requirements for different load types.
It is important to note here that the requirements mentioned below are averages. Actual ranges may vary based on geographical location, building type, and the equipment you intend to place on the roof equipment platform system.
|
Load Type |
Description |
Typical Requirements |
|
Equipment Load |
Static weight of the installed equipment |
Designed to exceed equipment weight |
|
Personnel Load |
Weight of maintenance workers and tools |
Minimum of 300 lbs per square foot |
|
Environmental Load |
Wind, snow, and seismic forces |
Variable, based on location |
Importance:
- Safety: Ensures the platform can safely support all expected loads.
- Durability: A robust framework prevents sagging and structural failure.
- Compliance: Meets building codes and standards for load-bearing capacity.
PHP Systems/Design offers platforms with a high load-bearing framework, capable of supporting heavy equipment and multiple personnel safely.
7. Versatility and Customization
Versatility and customization are key to meeting the unique needs of different rooftop installations. A reliable platform system should be adaptable to various equipment sizes, roof types, and specific project requirements.
Some key customization options you may have include:
- Modular Design: Allows for easy expansion and reconfiguration of the platform.
- Adjustable Components: Height and angle adjustments to fit different roof slopes and equipment sizes.
- Special Features: Custom features such as vibration isolation pads, specialized coatings, and additional safety measures.
This shows that selecting a reliable roof equipment platform system involves considering multiple essential components. Each of these components have a unique impact on the system’s overall functionality, safety, and durability.
When looking for a reliable roof equipment platform system, you should choose a company that focuses on the features discussed in this article. PHP Systems/Design focuses on these, ensuring the long-term success and safety of rooftop installations. Call us today to request a pricing or to learn more about your property’s specific needs!
